Custom Varsity Jackets: buyer’s guide
Pro Bravio manufactures custom varsity (letterman) jackets for schools, teams and streetwear brands. Classic builds use a wool-blend body with leather or faux-leather sleeves, striped knit trims and chenille or embroidered patches made to your design.
- Minimum order
- 10 pieces per design
- Design mockup
- Free
- Sample
- US$50 per sample · Ready in about 2 days, then shipped by DHL (typically 2–3 working days)
- Branding
- Chenille patches, Embroidery, 3D puff embroidery, Felt appliqué
- Made in
- Sialkot, Pakistan
- Ships to
- USA, UK, EU, Canada and Australia
- Best for
- Schools, colleges, teams, clubs and streetwear brands
Fabric options for varsity jackets
| Fabric | Typical weight | Best for |
|---|---|---|
| Wool/polyester melton | 450–650 GSM | Classic warm varsity body |
| Genuine or PU (faux) leather | — | Traditional sleeves |
| Cotton or polyester twill | 250–320 GSM | Lighter, lower-cost varsity jackets |
| Quilted satin lining | — | Warm, smooth inner lining |
GSM = grams per square metre (fabric weight). Tell us your preference or send a reference garment and we match it.
Styles we make
- Classic letterman jackets
- All-wool and all-leather styles
- Bomber-style varsity jackets
- Hooded varsity jackets
- Custom striped collars, cuffs and hems
Branding options
- Chenille patches
- Embroidery
- 3D puff embroidery
- Felt appliqué
- Printed lining
Varsity Jackets: common questions
The minimum order is 10 pieces per design. Some extras have their own minimums: printing from 100 pieces, custom labels from 500 pieces (woven, satin, heat-transfer labels). See the MOQ guide.
Yes. After you approve the free design mockup we make a sample in your size and design (US$50 per sample). Ready in about 2 days, then shipped by DHL (typically 2–3 working days). You review it and request changes before bulk production starts.
Genuine leather is the traditional, premium choice and ages well. PU (faux) leather costs less, is easier to care for and suits vegan or fashion lines. We can make both and show options on the sample.
Yes. Chenille letters, mascots and patches are made to your artwork, often combined with embroidered names and numbers on the sleeves or back.
They are made in our factory in Rangpura, Sialkot, Pakistan, where we have manufactured sportswear since 2015. We ship to customers in the USA, UK, EU, Canada and Australia, and every shipment is tracked.
















